Building a Bunker

Building a Bunker

You can only prepare your home to so much, you may wish the protection of a bunker. Bunkers can be very effective against fires, radiation, chemical hazards, cyclones, extreme storms and so on. You do not need a massive structure, and building a simple bunker is probably not as hard to organize as you think it is.

You can use your bunker to store your survival food and equipment, but beyond this, you can use it as a wine cellar or just extra storage space.

You can have a bunker built for you and we certainly recommend this, however your budget may not allow for this, or perhaps you are a hands on kind of person. To that end, we have searched far and wide for the best advice on building your own bunker on the cheap. Keep in mind that there are many different ways to make a bunker and many different variables to consider. We dug this guide out from our archives and we still consider this to be the best simple, practical guide to getting a small cheap bunker set up on your property. We have reproduced the key parts of it here for you. Keep in mind the following guide is for the most basic underground bunker, things you may want to consider beyond what he talks of are air filtration systems, power supply, sanitation and more.

If you would like an excellent guide to building and maintaining a bunker I recommend Survival Bunker: How To Build And Equip Your Own Bunker And Store Food And Water For 5 Years. However in this article we will give you one solid way to build your own bunker.

How To Build Basic Underground Shelter

We have acquired large, heavy duty tarps, parachute cord and if necessary, we can acquire 20 foot lengths of PVC pipe to make a frame for a dome shelter. However, wind begins to become an obvious factor in making a decent shelter, and tarps and plastic pipe just wouldn’t work. What to do?

Ideally, one or a few of those Sea Box type shipping containers would be great, but at US$4,000+ each, that’s not within our grasp at this time. Wood frames can withstand a great amount of wind, but they also have their limits. It came to mind that underground would be a good place, but not a cave or mine, since the possibility of cave-in is pretty good.

My grandparents started to build a house in Connecticut back in the late twenties, but as they progressed, money suddenly dried up and all they had was the basement. They took the framing for what would have been the first floor, and made it into a roof. My mom grew up in that “underground” house, and even experienced while there, the worst hurricane that part of the country ever experienced. While all their neighbors’ homes were literally destroyed by the high winds, my grandparents and family were safe and dry and warm.

What follows are the plans I have made for a simple box, that can be put, or more likely built in a hole. Properly covered, it will withstand a great deal of adverse conditions. Since money is by no means plentiful in our lives, I planned it as simply as possible. Once decent shelter is achieved, comforts can be added as the materials are acquired. I say “acquired” because more than half of the supplies we have been able to get came from means other than purchase. This includes:

  • framing lumber from the dump
  • dried foods that someone no longer wanted cluttering their barn
  • the generator we purchased with the proceeds from a motorcycle we had sitting around collecting dust
  • water storage with old water heaters that I stripped, cleaned and flushed out.

So, in the drawing of these plans, I kept in mind that the materials for this box may be acquired piece-meal, and the construction would go accordingly. Here goes.


Most of us are physically able to dig a hole by hand with a shovel, pick and pry bar. The hole has to be about twelve feet wide, by sixteen feet long. Depth is up to you. The deeper, obviously, the better. Save what dirt that comes out of the hole, as it can be used to cover your box. Based upon experience, in packed soil, with six inch rock, a four feet deep hole took me four days of unforgettable hard labor. Many hands make for light work. GET HELP!!

The simplest waterproofing would be by using landscape plastic. Six mil would be the best. But if that’s not available, the heaviest you can get is better than none. You are going to wrap the entire box in plastic, then fill in the hole around the box and cover it also. This is why deeper is better. Before you begin putting your frame together, line the hole with the plastic. You will be assembling the frame over the plastic, so be careful not to puncture it.

The box, as shown in Figure 1, is made up of five ribs, and two ends.

Figure 1

The box will be seven feet, ten and one half inches wide, eight feet tall, and eleven feet, ten and one half inches long. The shaft for the entryway is two feet wide by four feet long by two feet high.


40 — 2 x 6 – 8′

17 — 4′ x 8′ x ?” Wafer Board (this is like particle board, but with larger chunks of wood. It’s cheap!!)

Here, in the extreme southeastern corner of Arizona, where building materials are a little more expensive than the bigger cities, the above materials priced out at $460.00. This does not include the hardware to fasten this thing together. A roll of black, 6 mil plastic, 20 feet wide by one hundred feet long is $50.00. If plastic is not available, no reason why a lot of paint and caulk won’t work just as good. Worse case scenario, and if nothing is available, don’t cover it.

As far as fastening this thing together, if I have power available, I plan to use 3″ deck screws to fasten the 2×6’s together and 2″ deck screws to attach the wafer board to the frame. If there is no power, then a good old hammer and nails will have to do. 10d cement coat box nails if possible, for everything. The problem with hammer and nails is that things tend to vibrate and loosen with such a frame. Have a good heavy brace on the other side of what you’re nailing, like an eight pound sledge hammer.

The horizontal members of the ribs and end pieces should be cut to seven feet, ten and one half inches long. All vertical members are to be eight feet. This allows for the overlap of the top panels over the side panels. See Figure 2 below.

Figure 2

Construct the ribs and ends, and using the horizontal rails, fasten the frame together. Everything must work in two feet increments, so the panels will match the frame. Be as meticulous as you can in making the frame square. Everything will fit better, if you do. Remember that your panels are four feet wide, and must butt together in the center of the rib.

Once the frame is complete, your panels can be fastened to the frame. Do one end first, then the sides, working from one end to the other.

Before you do the remaining end and the top, cut your floor panels to six feet, ten inches long, place them inside, and fasten them down. Finish the remaining end.

You can now put the two whole top panels in place, then cut the last panel to fit around the entryway. The last panel you have will be used to cover the access way chimney. I did this to help keep debris from falling inside. Make the hatch cover three inches bigger than the outside of the chimney, and frame it with the last 2×6. It will cover the hatch, and fastened down with hook and eyes, will provide some security.

I deliberately left out any dimensions for the chimney. Measure and cut to fit.

When you have reached this point, and have a ladder inside for access, finish wrapping the plastic around everything. Back fill your dirt around the box and cover it about a foot and a half on top. Pack it down as best you can so it won’t blow away.

The inside can be finished with wood frame bunks for sleeping and storage. The exposed interior studs are easy to work with. Whatever frame work you may add inside, fasten it as much as possible, to the sides, top and/or bottom. This will serve to reinforce the entire structure.

Since the entire box is covered in plastic, it won’t breath very well. A lot of bodies generate moisture. With no where to evaporate, this will eventually become a problem in moister climates. The hatch ventilation may or may not be sufficient.

Originally written many many years ago and lost (but we think it is still relevant) by Doug Smith –

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